Deskripsi
Total Productive Maintenance atau TPM adalah salah satu metode proses maintenance yang dikembangkan untuk meningkatkan produktivitas di area kerja, dengan cara membuat proses tersebut lebih reliable dan lebih sedikit terjadi pemborosan (waste). Metode ini merupakan bagian dari Lean Manufacturing.
TPM berfungsi untuk memelihara pabrik dan peralatannya agar selalu dalam kondisi prima. Untuk memenuhi tujuan ini, diperlukan maintenance yang prefentif dan prediktif. Dengan mengaplikasikan prinsip TPM kita dapat meminimalisir kerusakan pada mesin. Masalah yang umum terjadi pada mesin misalnya kotor, mur dan baut hilang, oli jarang diganti, kebocoran, bunyi-bunyi tak normal, getaran berlebihan, filter kotor, dan sebagainya dapat diminimalisir dengan TPM.
Tujuan
Setelah mengikuti pelatihan, diharapkan peserta mampu memahami:
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- System and maintenance management concept
- Equipment failure
- Maintainability and statistic application
- Total productive maintenance
- Spare parts support factor and availability
- Maintenance reliability
- Analysis of maintenance technology
Materi
1. System and Maintenance Management Concept
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- Definition
- Aim and Maintenance Improvement
- Maintenance Strategy
- Maintenance Effect
- Maintenance Management
- Maintenance Management Aspect
- Strategic and Operational of Maintenance Management
- Organization in Maintenance Department
2. Equipment Failure
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- Failure Definition and Understanding
- Reason of Failure
- Especial Source of Failure
- Failure Pattern
- The Root Cause Failure
- Preventive of Failure
- Failure Category
- Grow Level on Cause of Failure
3. Maintainability and Statistic Application
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- Maintainability Understanding
- Maintainability Requirement
- Aspect System and Maintainability Measure (MTBM, MTBR, MDT, etc.)
- Reliability Factor (MTBF, MTTF)
- Maintainability Factor (Maintenance Elapsed-Time Factors, Maintenance Frequency Factors, Maintenance Cost Factors, Maintenance Cost Factors)
4. Total Productive Maintenance (TPM)
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- Basic concept TPM of Kaizen
- Development Strategy and Expectation of TPM
- Basic Activities of TPM
- Maximizing Equipment Effectiveness
- TPM Small and Group Activity
- Implementation and Developing TPM
- Autonomous Maintenance
5. Spare Part Support Factor and Availability
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- Spare Parts Classification and Principal
- Equipment Classification
- Spare Parts Availability Matrix
- Spare Part Determination of Requirement
- Spare Part Availability
6. Role of Availability Model in Maintenance
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- Independent Availability
- Spare parts Availability Cost
- Independent Availability Model (EOQ Model, EPQ Model, etc.)
- Quality Control of Incoming Goods
7. Maintenance Reliability
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- Reliability Definition
- Reliability Scope
- Hazard Rate Function
- Equipment Performance Measurement
- Reliability Theoretical Distribution
- Reliability Estimation
8. Analysis of Maintenance Technology
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- Trend of Failure Model
- Machine Condition Monitoring
- Visual Monitoring
- Oil Lubrication Monitoring
- Performance Monitoring
- Geometric Monitoring
- Vibration Monitoring
- NDT Monitoring
9. Cases Study and Discussion
Peserta
Program ini dirancang untuk: Individu, manajer, supervisor dan semua orang yang ingin menambah pengetahuan mengenai Total Productive Maintenance (TPM).
Tempat
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- Ibis Style Hotel Yogyakarta
- Gino Feruci Hotel Bandung
- Sofyan Betawi Menteng Hotel Jakarta
- Harris Seminyak Hotel Bali
- In House Training*
Fasilitas dan Investasi
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- Fasilitas: Hard Copy Materi, USB Flashdisk, Training Kits, Coffee Break & Lunch, Sertifikat, Souvenir
- Investasi sebesar Rp. 6.500.000,- (Enam Juta Lima Ratus Ribu Rupiah) per peserta
E-Learning
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- Menggunakan Aplikasi Zoom
- Fasilitas: Hard Copy Materi, USB Flashdisk, Training Kits, Sertifikat, Souvenir
- Investasi sebesar Rp. 4.000.000 (Empat Juta Rupiah) per peserta
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